Automated Boiler & Steam Control System
SCADA-monitored automated boiler control system with safety interlocks for a pharmaceutical manufacturing facility.
The Challenge
CurePharma required precise temperature and pressure control for their steam generation plant, which is critical for their sterilization processes. Their existing manual system was prone to fluctuations and lacked proper safety interlocks.
Our Solution
We delivered a fully automated boiler control system featuring redundant PLC architecture and strict safety interlocks. The system includes automated burner control, feed-water regulation, and continuous emissions monitoring, all tied to a custom SCADA dashboard.
The Outcome
The upgraded system ensures 99.9% uptime with precise steam quality control. Furthermore, fuel consumption was optimized, resulting in a 15% reduction in energy costs, and the plant now fully complies with international pharmaceutical safety standards.
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